Monday, 6 October 2014

concrete degredation

The expansion of the corrosion products (iron oxides) of carbon steel reinforcement structures may induce mechanical stress that can cause the formation of cracks and disrupt the concrete structure. If the rebars have been poorly installed and are located too close to the concrete surface in contact with the air, spalling can easily occur: flat fragments of concrete are detached from the concrete mass by the rebars corrosion and may fall down.

Carbon dioxide from air can react with the calcium hydroxide in concrete to form calcium carbonate. This process is called carbonatation, which is essentially the reversal of the chemical process of calcination of lime taking place in a cement kiln. Carbonation of concrete is a slow and continuous process progressing from the outer surface inward, but slows down with increasing diffusion depth.

Chlorides, particularly 
calcium chloride, have been used to shorten the setting time of concrete.[1] However, calcium chloride and (to a lesser extent) sodium chloride have been shown to leach calcium hydroxide and cause chemical changes in Portland cement, leading to loss of strength,[2] as well as attacking the steel reinforcement present in most concrete.

Sulfates in solution in contact with concrete can cause chemical changes to the cement, which can cause significant microstructural effects leading to the weakening of the cement binder (chemical sulfate attack). Sulfate solutions can also cause damage to porous cementitious materials through crystallization and recrystallization (salt attack).[3] Sulfates (sulphates) and sulfites are ubiquitous in the natural environment and are present from many sources, including gypsum (calcium sulfate) often present as an additive in 'blended' cements which include fly ash and other sources of sulfate. With the notable exception of barium sulfate, most sulfates are slightly to highly soluble in water. These include acid 
rain
 where sulfur dioxide in the airshed is dissolved in rainfall to produce sulfurous acid.

Distilled water can wash calcium from concrete, leaving the concrete in brittle condition. A common source of distilled water can be condensed steam. Distilled water leaches out calcium better because undistilled water contains some calcium ions, and does not dissolve them.

Bacteria themselves do not have noticeable effect on concrete. However, sulfate-reducing bacteria in untreated sewage tend to produce hydrogen sulfide, which is then oxidized by aerobic bacteria present in biofilm on the concrete surface above the water level to sulfuric acid. The sulfuric acid dissolves the carbonates in the cured cement and causes strength loss, as well as producing sulfates which are harmful to concrete. Concrete floors lying on ground that contains pyrite (iron(II) sulfide) are also at risk. Using limestone as the aggregate makes the concrete more resistant to acids, and the sewage may be pretreated by ways increasing pH or oxidizing or precipitating the sulfides in order to inhibit the activity of sulfide utilizing bacteria.

Exposure of concrete structures to neutrons and gamma radiations in nuclear power plants and high-flux material testing reactor can induce radiation damages in their concrete structures. Paramagnetic defects andoptical centers are easily formed, but very high fluxes are necessary to displace a sufficiently high number of atoms in the crystal lattice of minerals present in concrete before significant mechanical damage is observed.

Up to about 300 °C, the concrete undergoes normal thermal expansion. Above that temperature, shrinkage occurs due to water loss; however, the aggregate continues expanding, which causes internal stresses. Up to about 500 °C, the major structural changes are carbonatation and coarsening of pores. At 573 °C, quartz undergoes rapid expansion due to phase transition, and at 900 °C calcite starts shrinking due to decomposition. At 450-550 °C the cement hydrate decomposes, yielding calcium oxide. Calcium carbonate decomposes at about 600 °C. Rehydration of the calcium oxide on cooling of the structure causes expansion, which can cause damage to material which withstood fire without falling apart. Concrete in buildings that experienced a fire and were left standing for several years shows extensive degree of carbonatation from carbon dioxide which is reabsorbed.


Carbonation

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